> Flexible LED PCBs – We manufacture single, double, and multilayer flex LED boards using polyimide and other flexible substrate materials. Ideal for applications requiring dynamic shaping and bending.> Rigid LED PCBs – We offer rigid FR4 boards as well as advanced substrates like aluminum and metal core for superior thermal performance. Support for 2-layer up to 12+ layers.
> SMT LEDs – We assemble chip-on-board and all kinds of surface-mount LED components.> COB LEDs – Chip-on-board LED arrays and modules can be directly soldered onto the PCB.> Through-hole LEDs – We can assemble simple through-hole LEDs as well as arrays.
> FR4, Aluminum, Ceramic, Teflon, and other substrate materials.> 2-layer boards up to 12+ layers or more – we fabricate complex multilayer LED PCBs.
> Board sizes from small prototypes to large panels.> Thickness from 0.4mm to over 2mm.
> Immersion Silver, Immersion Gold, Immersion Tin, OSP, Hard Gold, HASL and more.
> One-Stop Service: We provide a comprehensive solution including PCB fabrication, SMT assembly, testing, and quick turnaround delivery. You don’t need to source different suppliers.
> Cost Competitive Pricing: By optimizing our manufacturing processes, we offer very competitive pricing without compromising on quality.
> Fast Turnaround Time: Our streamlined workflows allow us to deliver LED PCB prototypes in as fast as 24 hours and production orders in 2-4 days.
> Engineering Support: Our team of PCB engineers provides invaluable guidance at every step – from design review to fabricating your optimized boards.
> Quality: We follow strict quality control protocols and inspections at every stage of LED PCB production. This results in high yields and reliable boards.
> Long-Term Partnership: We focus on developing strategic win-win partnerships with customers for continuous collaboration.
> Convenience: It is easy to get quotes, order online, and get quick feedback from our engineers through multiple channels.
> LED Type and Configuration: The first factor to consider is the type and configuration of the LED. This includes factors such as the color, brightness, and power rating of the LED, as well as the number and placement of the LED chips on the PCB.
> Materials: Materials used for the LED PCB board should work together to remove and dissipate extra heat, insulate conductors, and allow electrical connections between LED components. The base layer for many LED circuit boards uses aluminum. Over the aluminum base is the dielectric layer, topped by the copper circuit layer and the solder mask. This type of structure also goes by the term insulated metal substrate (IMS). The aluminum base works well to release extra heat and assist in thermal management.
> Thermal Management: LED chips generate heat during operation, and it is important to design the PCB to dissipate this heat effectively. Factors to consider include the size and shape of the PCB, the placement of thermal vias, and the use of heat sinks or other cooling mechanisms.
> Power Supply: The power supply is a critical component in LED PCB design, as it must provide a stable and consistent voltage to the LED chips. Factors to consider include the voltage and current requirements of the LED chips, the type of power supply (AC or DC), and the efficiency of the power supply.
> Circuit Layout: The circuit layout is an important factor in LED PCB design, as it determines the overall functionality and performance of the PCB. Factors to consider include the placement and routing of components, the use of ground planes and power planes, and the placement of decoupling capacitors.
> Environmental Factors: LED PCBs may be subjected to various environmental factors, such as temperature, humidity, and vibration, which can affect their performance and longevity. It is important to consider these factors during the design process and select materials and components that can withstand these conditions.
> Manufacturing Requirements: Finally, LED PCB design should consider the manufacturing requirements, such as the capabilities of the manufacturer, the cost and availability of materials and components, and the desired production volume.
> Surface Finish: The surface finish of an LED PCB is a crucial aspect of its manufacturing process, as it affects the quality and reliability of the board. There are several surface finishes available for LED PCBs, each with its own advantages and disadvantages. Some common surface finishes used in LED PCB manufacturing include HASL (Hot Air Solder Leveling), ENIG (Electroless Nickel Immersion Gold), OSP (Organic Solderability Preservatives), Immersion Tin, and Immersion Silver.
Aluminum PCB Fabrication
Rigid PCB Manufacturing
FR-4 PCB Manufacturing
PCB Prototype Services
Metal Core PCB Fabrication
Heavy Copper PCB
LED PCB Manufacturing
Double Layer PCB Fabrication
Single Layer PCB Fabrication
Rigid-Flex PCB Manufacturing
High Tg PCB Fabrication
HDI PCB Manufacturing
High-Frequency PCB
Rogers PCB Manufacturing
Impedance Control PCB
Multilayer PCB Manufacturing
Quick Turn PCB Fabrication
Flexible PCB Manufacturing